救援车载钻机起下钻机构时效优化设计方法

A design method for timeliness optimization of the round-trip actuating mechanisms of rescue vehicle-mounted drilling rigs

  • 摘要:
    目的 在矿山事故救援领域,车载钻机开展地面钻孔作业开辟竖直救生通道最为有效。但受车辆载重限制,需平衡起下钻执行机构驱动速度与稳定性,建立参数优化设计配置体系,充分配置钻孔机构作业能力,是保障救援效率的关键。
    方法 通过构建车载钻机起下钻机构时空多重规划模型,明确了车载钻机关键参数范围和设计流程,按照多执行机构梯形或S形速度曲线分类规划原则,开展了钻机多执行机构时序规划和运动学规划;通过Adams和AMESim构建了双向耦合机液动力学模型,分析了机械系统和液压驱动系统的动态特性,优化了驱动系统参数配置和救援车载钻机主要机构的动态设计参数;构建了包含时序、运动、驱动的全局时效优化设计方法,形成了完整的救援钻机起下钻机构参数设计闭环。
    结果和结论 (1)采用并行作业配置策略,可以将下钻时间和起钻时间分别缩短17.7%和17.5%,各执行机构中最大应力集中于铰接点,运动状态切换时振动与载荷冲击最大。(2)通过动力学迭代优化起下钻机构并行动作时序,使给进油缸执行提升动作时最大应力降低37.76%,翘起油缸执行动力头回落动作时最大应力降低4.66%。(3)起下钻机构样机动作时序测试表明,实际运动时间误差≤5.83%,振动幅值满足约束要求。研究提出的车载救援钻机时效优化设计方法对提升钻孔救援装备能力和效率具有重要意义。

     

    Abstract:
    Objective In the field of mine accident rescue, creating vertical rescue channels through surface drilling operations using a rescue vehicle-mounted drilling rig (RVMDR) proves the most effective. However, the limitation of the vehicle’s load capacity necessitates balancing the driving speeds and stability of the round-trip actuating mechanisms. Furthermore, establishing an optimization design and configuration system of parameters to maximize the operational capacities of these actuating mechanisms plays a key role in ensuring rescue efficiency.
    Methods By establishing a multiple spatiotemporal planning model for the round-trip actuating mechanisms of the RVMDR, this study determined the value ranges and design processes of the RVMDR’s critical parameters. Following the classification and planning principles of trapezoidal or S-shaped velocity curves of multiple actuating mechanisms, this study performed the temporal and kinematic planning of these actuating mechanisms. A directional, coupled mechanical-hydraulic dynamics model was developed using the Adams and AMESim platforms. Accordingly, the dynamic characteristics of the mechanical and hydraulic drive systems were analyzed, and the parameter configuration of the drive systems and the dynamic design parameters of the RVMDR's major mechanisms were optimized. Furthermore, this study proposed a design method for global timeliness optimization that integrated timing coordination, motion control, and drive synchronization, forming a complete design closed loop for the parameters of the RVMDR's round-trip actuating mechanisms.
    Results and Conclusions  The results indicate that the parallel operation configuration strategy reduced the tripping-in and tripping-out times by 17.7% and 17.5%, respectively. The maximum stresses of various actuating mechanisms were concentrated at hinge points. Vibration and load impact peaked at the time of motion state transition. The dynamic iterative optimization of the parallel-action sequences of the actuating mechanisms reduced the maximum stress by 37.76% when the feed cylinder lifted the power head and by 4.66% when the tilt cylinder retracted to cause the power head to drop. The action sequence tests of round-trip actuating mechanisms using the RVMDR prototype indicate that the errors between the actual and planned action times were ≤ 5.83%, with vibration amplitude remaining within prescribed constraints. Overall, the design method for the timeliness optimization of RVMDR proposed in this study is significant for enhancing the capacity and efficiency of borehole rescue equipment.

     

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