ZDY15000LDK大功率自动化定向钻机关键技术与应用

Automatic High-power Directional Drilling Rig ZDY15000LDK: Key Technology and Application

  • 摘要:
    目的 针对煤矿深部开采中传统定向钻机人工劳动强度大、控制精度低、智能化不足、难以满足瓦斯高效抽采需求的问题,以及大功率自动钻机在自动化、控制精度与工艺智能化方面存在的技术瓶颈,提出了一种集成化、系统化的解决方案。
    方法 采用紧凑型结构布局,研制了由四自由度加卸杆机械臂与自动补杆储运系统配合的加杆装置,对重型定向钻具的连续自动装卸与单班减人增效进行研究。采用模块化液压系统与比例阀闭环电控策略,建立了钻进工况与控制参数的精准匹配模型,分析了系统响应速度与动态稳定性。开发了基于随钻测量系统数据的自动工具面调整、自动开分支及轨迹闭环控制等智能工艺算法,建立了钻进过程自主决策与实时纠偏模型,探讨了复杂工况下定向钻进的高精度控制方法。
    结果和结论 在乌海骆驼山煤矿碎软煤层中的试验表明,该装备成功施工了孔深达621 m的定向钻孔,施工效率提升超过50 %,轨迹误差控制1 m以内,工具面控制精度达±0.5°,验证了其在复杂煤层条件下实现高效、精准、少人化钻进的技术优势。该方案通过结构集成创新、电液控制系统协同优化与智能工艺算法融合,有效解决了深部复杂地层中大功率定向钻机自动化程度低、控制精度差等难题,为煤矿井下智能钻探装备的研发提供了关键技术路径。

     

    Abstract: To address the problems of high labor intensity, low control accuracy, insufficient intelligence of traditional directional drilling rigs in deep coal mining, which make it difficult to meet the demand for efficient gas drainage, as well as the technical bottlenecks in automation, control precision and process intelligence of high-power automatic drilling rigs, an integrated and systematic solution is proposed.A compact structural layout is adopted to develop a rod adding device consisting of a four-degree-of-freedom rod handling manipulator and an automatic rod storage and feeding system, enabling continuous automatic loading and unloading of heavy directional drill rods and reduction of operators per shift. A modular hydraulic system and a proportional valve-based closed-loop electronic control strategy are employed to establish a precise matching model between drilling conditions and control parameters, and the system response speed and dynamic stability are analyzed. Intelligent process algorithms including automatic tool face adjustment, automatic branch hole initiation, and closed-loop trajectory control based on measurement-while-drilling (MWD) data are developed, and a model for autonomous decision-making and real-time deviation correction in the drilling process is established, exploring high-precision control methods for directional drilling under complex working conditions.Field tests in the broken soft coal seam of the Camel Mountain Coal Mine in Wuhai show that the equipment successfully drilled a directional borehole with a depth of 621 m, increasing the construction efficiency by more than 50%, controlling the trajectory error within 1 m, and achieving a tool face control accuracy of ±0.5°. These results verify the technical advantages of efficient, precise, and less-manpower drilling in complex coal seams. Through structural integration innovation, electro-hydraulic control system co-optimization, and fusion of intelligent process algorithms, the proposed solution effectively overcomes the difficulties of low automation and poor control accuracy of high-power directional drilling rigs in deep and complex strata, providing a key technological pathway for the development of intelligent directional drilling equipment in underground coal mines.

     

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