跟管救援钻机吸振器结构设计与参数优化

Structural design and parameter optimization of a vibration absorber for rescue casing-while-drilling rigs

  • 摘要:
    目的 针对救援钻机在煤矿井下受限空间作业时孔口振动剧烈的问题,设计一种结构紧凑的多方向被动式动力吸振器,以提升钻机工作稳定性与安全性。
    方法 基于弹簧−质量−阻尼系统理论,针对吸振器纵、横向动力学模型,提出分步优化设计方法纵向系统采用粒子群算法进行多目标参数优化,横向系统运用定点理论进行精确设计,实现各部件参数在空间约束下的最优匹配。通过数值仿真与工程试验,验证吸振器在多维振动抑制中的性能。
    结果 数值分析和现场试验结果表明,所设计的吸振器在结构紧凑的前提下,可显著抑制孔口部位的纵、横向共振。在设定工况(工作压力28 MPa,内管转速16 r/min,外管转速8 r/min)条件下进行现场测试,吸振器使钻机横向振幅降低60%,纵向振幅降低51.34%,验证了其在实际工程中的有效性。
    结论 该吸振器为受限空间下救援钻机的振动控制提供了结构紧凑、性能可靠的解决方案,对类似工况下的工程装备减振设计具有参考价值。

     

    Abstract:
    Objective Rescue drilling rigs undergo intense vibration at borehole mouths when operating in a confined underground space of coal mines. To address this issue, this study designed a compact multi-directional, passive dynamic vibration absorber, aiming to improve the operational stability and safety of the rigs.
    Methods Based on the spring-mass-damping system theory, a stepwise optimization design method was proposed for the longitudinal and transverse dynamic models of the vibration absorber. For the longitudinal vibration model, the particle swarm optimization (PSO) algorithm was applied for multi-objective parameter optimization. In contrast, for the transverse vibration model, the fixed point theory was employed for precise design. This design method enabled the optimal parameter matching of various components under the constraint of limited space. The performance of the designed absorber in multi-dimensional vibration suppression was verified using numerical simulations and engineering tests.
    Results Results from numerical analysis and field tests indicate that the designed absorber can significantly suppress the longitudinal and transverse resonance at borehole mouths for rescue drilling rigs while maintaining a compact structure. Field tests conducted under the set operating conditions (working pressure: 28 MPa; inner pipe rotation speed: 16 r/min; outer pipe rotation speed: 8 r/min) demonstrate that the absorber reduced the transverse and longitudinal vibration amplitudes of the drilling rig by 60% and 51.34%, respectively, confirming its effectiveness in practical engineering applications.
    Conclusiones The proposed absorber with a compact structure and reliable performance provides a solution for the vibration control of rescue drilling rigs in a confined space, offering a valuable reference for the vibration reduction design of engineering equipment under similar operating conditions.

     

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