深层煤层气体积压裂关键技术及实践应用以大宁−吉县区块为例

Key techniques for volume fracturing of deep coalbed methane reservoirs and their applications: A case study of the Daning-Jixian block

  • 摘要:
    背景 深层煤层气储层普遍存在“特低孔渗、高应力、纳米孔隙主导、裂缝扩展复杂”等特征,导致储层改造难度大,制约了单井产能的提升及效益建设。2019年以来,深层煤层气的开采技术由最初注重“基质渗透性提升”的体积酸压工艺逐步升级为注重“缝网规模与支撑效率提升”的大规模体积压裂工艺,并于2023年进一步发展形成了“追求更高可采储量(EUR)”的超大规模体积压裂工艺。然而,超大规模体积压裂的实施也带来了用水量激增、成本增加以及返排液处理难度大等问题。
    方法和结果 (1) 系统分析了大宁−吉县区块在大规模体积压裂工艺应用中的地质特征,如深层煤物性、地应力分布、天然裂缝发育及温压条件等对压裂改造的影响,并提出了3项创新工艺技术。一是转向压裂技术,研发了低成本暂堵转向支撑一体化支撑剂,能够促进裂缝转向,增大缝网复杂度;二是长段少簇转向压裂技术,采用单簇、大排量、转向的组合模式,实现裂缝密度、均匀度和缝网体积的增长;三是控顶控底技术,采用连续注入转向剂、液氮伴注、停泵的组合方式,对因顶底板完整性不足带来的缝高失控风险进行控制,增强煤层内压裂缝网延展效率,并提高支撑剂的远场运移能力。(2) 现场试验结果表明,3项工艺技术的应用使得压裂裂缝长度提高了27%,段间重复改造率降低了10.7%,井筒两侧裂缝长度差仅26 m,控底压裂的郝19井产气能力相比邻井提升超过100%。
    结论 本研究为深层煤层气压裂工艺的进步及其可持续高效开发提供了宝贵的经验和技术支持。基于现场实践,进一步提出了地质工程一体化智能化压裂参数精准设计、压裂与超临界气体热驱协同提高采收率等三个研究方向,这将有助于推动深层煤层气开发技术的不断迭代与创新。

     

    Abstract:
    Background Deep coalbed methane (CBM) reservoirs generally exhibit ultra-low porosity and permeability, high stress, predominance of nanopores, and complex fracture propagation. These characteristics complicate reservoir stimulation, thereby restricting the enhancement in single-well productivity and commercial exploitation. Since 2019, technologies for deep CBM recovery have evolved from volumetric acid fracturing, which highlights the enhancement of matrix permeability, into large-scale volume fracturing focusing on the elevation of both the fracture network scale and proppant efficiency. In 2023, ultra-large-scale volume fracturing aimed at maximizing estimated ultimate recovery (EUR) was further developed. However, the implementation of this novel technique poses challenges such as a surge in water consumption, elevated costs, and difficulties in treating flowback fluids.
    Methods and Results  This study investigated the application of large-scale volume fracturing in the Daning-Jixian block. The impacts of geological characteristics, including the physical properties of deep coals, in situ stress distribution, natural fracture development, and temperature-pressure conditions, on reservoir stimulation in the application were systematically analyzed. Accordingly, three innovative techniques were proposed: diverting fracturing, long-section few-cluster diverting fracturing, and roof-floor control. Regarding the diverting fracturing technique, low-cost proppant integrating temporary plugging, diverting, and propping was developed, facilitating fracture diversion and increasing fracture network complexity. By combining a single cluster, a high injection rate of fracturing fluids, and fracture diversion, the long-section few-cluster diverting fracturing technique can increase fracture density, the uniformity of fracture propagation, and fracture network volume. For the roof-floor control technique, continuous diverting agent injection, combined with liquid nitrogen co-injection and pump shutdown, is employed to govern the out-of-control risk of fracture height caused by poor integrity of roofs and floors. This technique can enhance the fracture network propagation efficiency within coal seams and improve the far-field migration capability of proppants. Field test results indicate that the application of the three innovative techniques contributed to an increase of 27% in the stimulated fracture lengths and a decrease of 10.7% in the inter-section re-stimulation rate, with a fracture length difference on both sides of the wellbore determined at merely 26 m. Owing to fracturing with the floor control technique, the CBM productivity of well H19 was more than 100% higher than that of its neighboring wells.
    Conclusion This study provides valuable experience and technical support for progress in fracturing techniques and the sustainable, efficient exploitation of deep CBM reservoirs. Based on field practices, two research directions are further proposed: (1) accurate parameter design for geological-engineering integrated, intelligent fracturing and (2) synergistic recovery enhancement through fracturing and supercritical gas-based thermal flooding. These efforts will contribute to the constant iteration and innovations of technologies for deep CBM exploitation.

     

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